Machine monitoring and production tracking software
in Economy ·
Andrew Howard75 said:Hey there,
I was wondering if anyone could point me toward some solid software for tracking batch production machines. I’m specifically looking for something that can handle machine productivity metrics—you know, things like calculating OEE (Overall Equipment Effectiveness). My main goal is to really dig into why we're seeing downtime so we can actually use those insights to boost our efficiency. We're looking at a setup with anything from a handful of machines up to several dozen, and I’d love to have them all connected to a single database. That way, it would be super easy to run comparisons, analyze the data side-by-side, and ultimately work on improving our ROI. Does anyone know what kind of software major American manufacturing firms typically lean on, and what kind of results they usually see from implementing them?
Thanks so much!
If you've got ABB PLCs running the line, then check out http://new.abb.com/cpm/industry-soft...-effectiveness
Otherwise, you'll need your programmer to write custom code for the 2 or 3 PLCs on your belt to push data straight into your ERP, or just look at https://www.inductiveautomation.com/pricing/mes
Just don't go thinking those prices listed are the reality; the actual costs are probably ten to a hundred times higher. Honestly, the "cheapest" route is to find a group of PLC programming experts, hire them full-time at maybe $15,000$10000 a month (probably more), and just develop the code yourself to use or sell later. I'd guess it would cost you somewhere in the realm of $15–$20 million to build something like that from scratch, though maybe not quite that much.