steelsailor3
Newcomer
8 messages
joined Jan 2008
If you’re working with aluminum sheet that isn't thicker than about 2mm, you can pretty much bend it just by using some muscle—or, if you happen to have a sheet metal brake lying around, that makes life a whole lot easier.
It really all comes down to the angle you're aiming for; if you need a sharp 90° bend, just clamp it to the edge of a workbench and give it a few good hits with a hammer,
but if you're looking to get a nice, smooth radius, you'll want to wrap it over a pipe that matches the curve you want and tap it with the hammer from there.
Once you've got the shape right, you'll just need to hit it with some spray filler, do a bit of sanding, and then you're ready to paint.